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Facts and Answers to Frequently Asked Questions: Forklift Batteries

 

 

 

  

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 Battery Products

 What gives GB Industrial Batteries their superior level of quality?

 Our Advanced Design Separator and Paste Formulation, together with lower internal resistance, performance engineering and careful assembly, work together to make GB the best deep cycle industrial batteries available. Our exclusive separator is designed to deliver superior electrolyte distribution, lower water usage and reduced positive shedding, so our batteries last significantly longer. Our proprietary paste formulation is the key ingredient to long battery life.

 

* What are Gel, AGM and SLA / sealed lead acid batteries?

* Gel cell or sealed lead acid batteries have basically the same chemistry as conventional wet or “flooded cell” batteries. The battery electrolyte is in a gelatin form (GEL) or is absorbed into a glass matt (AGM). The battery is then sealed with epoxy.  They are exceptionally leak resistant and may be used in any position, but cannot be re-hydrated when they eventually begin to dry fail. Applications include UPS devices, emergency lights, and wheelchairs. These batteries contain 2 volts per cell with common voltages of 4, 6, and 12 volt. They are not recommended for use in deep cycle or forklift applications.


 
 Does GB offer a Gel, AGM or SLA “Maintenance Free” / “Low Maintenance” battery?

* We did from 1996 to 2001, but determined that they could not withstand normal use for more than 3 years, making them an impractical solution to conventional lead acid batteries. They are not cost effective in forklift applications for the following reasons; A) more than double the cost of conventional, B) they require a special charger, and C) the short 3yr life expectancy vs. 7yrs for conventional batteries.

 

To make your new or existing forklift battery virtually maintenance free, we recommend installing an Automatic Battery Watering System and Water Level Indicator Light. This can be accomplished for approximately $20 per cell, plus (1) $50 indicator module (installed). The benefits are:

 

·   Weekly battery watering takes just one to two minutes.

·   No user contact with the battery or vent caps.

·   No safety equipment required (such as eye wash systems and protective gear).

·   Narrow isle trucks do not require removal of the battery for watering.

·   Accidental overfilling, acid overflow and corrosion are eliminated.

·   You will achieve the maximum number of cycles and productivity, usually 7yrs or more.

·   The optional battery water level indicator light further reduces maintenance by eliminating unnecessary water level checks, and allows operators and management to easily monitor water levels at a glance.

 

 * GB Battery Watering Systems: Pricing and additional information.

 

Example: Automatic Battery Watering System

         

    Automatic Watering System  |    Filler is Easily Accessible        |      5gal. Reservoir      |     Remote Water Level Indicator

* Does GB ship their batteries filled and charged?


* Yes, all GB industrial batteries ship filled with electrolyte, fully charged and ready for immediate use, including international export shipments.

 

* Do I use the cables and plug from my old battery on my new battery?

 

* No, all new and reconditioned batteries ship with the correct cables and plug installed.

 

* Will my new battery be compatible with my existing charger?

 

* Yes, provided your existing charger was sized correctly for your forklift at the time of purchase.

 

* Does GB charge for delivery or freight?

 

* No, freight is included within the continental United States on new and reconditioned batteries and chargers. We only charge for installation (if requested) @ $75/hr in most markets.

 

* Where is my nearest GB Industrial Battery Sales Office?

 

* Please see our global branch locator page to locate the nearest GB Industrial Battery distributor.

The five most common reasons for Premature Battery Failure:

1.       Low water levels

·          From our experience, this is the number